Manufacturing Service

Expertise and Assistance in new Product Development

We provide specialized support throughout the new product development process, ensuring a smooth transition from concept to production. Our services include comprehensive process development and detailed documentation, adhering to the stringent standards of IATF 16949, AIAG manuals, and customer-specific requirements. Our objective is to ensure that your new products are not only innovative but also meet the highest quality standards, regulatory guidelines, and customer expectations. By streamlining production processes, we help reduce lead times and improve overall product delivery.

Creation of Process Flow Diagrams (PFD), PFMEA, AND Control Plans(CP)

Our team excels in designing process flow diagrams (PFDs) that map out each step in the manufacturing process, helping to visualize workflows for better understanding and optimization. In addition, we develop robust Process Failure Modes and Effects Analysis (PFMEA) to proactively identify and mitigate potential risks throughout the production process.

We also create and implement Control Plans (CP) to ensure that all manufacturing processes are closely monitored, controlled, and optimized, minimizing defects and variations to maintain consistent, high-quality output.

Manufacturing Process Analysis And Efficiency Improvement:

We conduct in-depth analyses of your manufacturing processes to uncover inefficiencies, bottlenecks, and areas ripe for optimization. By focusing on enhancing process efficiency and reducing operational delays, we provide targeted support and solutions to help resolve manufacturing issues promptly.

This approach not only improves production timelines but also ensures that operations run smoothly, contributing to improved overall quality and cost-effectiveness

Using cutting-edge diagnostic tools, we perform part failure analysis to determine the root causes of defects or performance issues in parts or products. Once the root causes are identified, we collaborate closely with your team to implement process improvements aimed at enhancing product durability, reliability, and overall manufacturing performance.

We employ proven problem-solving methodologies, such as Six Sigma, 7 QC Tools, and other best-in-class techniques to drive continuous improvement, eliminate recurring issues, and optimize production processes.